I looked into "antique" plates here in Illinois. Not worth it. There are a couple offered. For bikes not enough savings to justify the restrictions.
The material I use is generically called a body panel adhesive. It’s used to “glue” body panels to structural members, for example a car door skin to a door frame. It’s essentially an epoxy resin, but what I like about it is it sticks really well to many types of plastics too. Two challenges I found with it are - expensive and theoretically, it’s applied with a special “caulking gun”.
I was fortunate to have purchased half a dozen tubes of the material a few years ago for $6 / tube. At the time my research showed those tubes were selling at retail for over $125. That got me over the first hurdle of cost. The material is normally squeezed out through a sacrificial mixing nozzle. I dont use a mixing tube. I squeeze out on component at a time using a conventional caulking gun. The mix rate is 2:1, resin to hardener. Sometimes I eyeball it but other times I’ll squeeze it out and measure the volumes in a stainless steel measuring spoon. It’s actually fairly forgiving and if off a bit on the ratio, it still seem to cure ok. With the stuff I use, full cure is supposed to be in 8 hours but I leave it 24. Once cured it can be sanded, filed, drilled etc.
Where I’m looking for strength, I’ll imbed some metal into the resin and it makes a really tough repair. I’ll post some pics later.
Good question. You're supposed to keep a log. Not sure how sticky they are on it though.How would that be checked?
I have an XS650 side panel with a crack in it. What is my best option for putting a permanent repair on it without getting too spendy? This is a serviceable spare. The panel is the 1980-84 variety.
That's certainly a good thing to look into. I came from Georgia, where an "Antique" tag amounts to about $50 for the privilege of having it, to Mississippi where an "Antique" has a one time small fee, means no annual tax, no renewal and no restrictions. I take full advantage of the spirit of this Mississippi law.I looked into "antique" plates here in Illinois. Not worth it. There are a couple offered. For bikes not enough savings to justify the restrictions.
If the panel is fairly thick, plastic welding could work on the back to hold it together structurally, but you’ll have to deal with the crack on the show side. You’d also need to get the tool (cheap on Amazon). The bonding adhesive I use may work too but success will depend on the type of plastic it’s made of - as mentioned in my post it’s expensive so count that out. JB weld makes a plastic friendly epoxy that may work too. I think that may be the least costly repair. No matter what you use, the repair will be on the back and you still need to pretty up the face. If the JB weld sticks (after a thorough prep job), I’d back up the repair area with wire mesh or a thin piece of sheet metal.I have an XS650 side panel with a crack in it. What is my best option for putting a permanent repair on it without getting too spendy? This is a serviceable spare. The panel is the 1980-84 variety.
That's certainly a good thing to look into. I came from Georgia, where an "Antique" tag amounts to about $50 for the privilege of having it, to Mississippi where an "Antique" has a one time small fee, means no annual tax, no renewal and no restrictions. I take full advantage of the spirit of this Mississippi law.
I have an XS650 side panel with a crack in it. What is my best option for putting a permanent repair on it without getting too spendy? This is a serviceable spare. The panel is the 1980-84 variety.
That's certainly a good thing to look into. I came from Georgia, where an "Antique" tag amounts to about $50 for the privilege of having it, to Mississippi where an "Antique" has a one time small fee, means no annual tax, no renewal and no restrictions. I take full advantage of the spirit of this Mississippi law.
The crack is on the bottom where no one will ever see it. I have no clue what the side cover material is. For all I know, it could be some kind of fiberglass. I'll use two part epoxy.I have used 2 component Quick Epoxy I have never done any preparation to speak off
I depends where the crack is but overall I am pleased with the results .
The crack is on the bottom where no one will ever see it. I have no clue what the side cover material is. For all I know, it could be some kind of fiberglass. I'll use two part epoxy.
I’d clean it with alcohol, then scuff it up with some sandpaper, then try the epoxy. I’d still reinforce it with some metal.The crack is on the bottom where no one will ever see it. I have no clue what the side cover material is. For all I know, it could be some kind of fiberglass. I'll use two part epoxy.
Yes. Can it be as simple as loosening the upper and lower clamp bolts and giving the front wheel a kick in the right direction?
Thx. I was just thinking I could also put the front wheel into a wheel chock and twist the clamp into the correct orientation while sitting on the bike and pulling / pushing on the bars. I just need to figure out a simple way of keeping the fork tubes from slipping up into the tree clamps while loosened off. A number of redneck ways come to mind but I don’t want to scratch the tubes or clamps.
This happens with my DR650 after a Wipeout in the bush. The front end is easier to fix than I am!Another spin today and a couple of questions have arisen.
- popping out of mufflers on decel - lean and or exhaust leak??
- while riding, when I look at the upper triple tree clamp, it looks like it’s pointing a couple of degrees to the right. It’s going to bother me so I’m going to look for a fix. Can it be as simple as loosening the upper and lower clamp bolts and giving the front wheel a kick in the right direction?
Oh ok, that would be easy. The clutch lever showed evidence of the bars being bumped so maybe the bike had a little tumble that knocked the steering a bit. No other rash so it couldn’t have been that severe. Thx.This happens with my DR650 after a Wipeout in the bush. The front end is easier to fix than I am!
I just leave the bottom triple clamps tight and loosen the top only. Twist back into form and tighten back up again. Tubes won't slip that way and probably will work ok
I tried that yesterday and couldn’t move it. Will attempt today again.Maybe I am being simple... Just one upper clamp needs to be loosened.
Then try 2 , or an opposite lower clamp. ??? Best of luck. ...but, thinking, XS650 has a lot of "margin" in the rubber bushings that mount the risers. Does the Honda have anything that could mis align the bars?I tried that yesterday and couldn’t move it. Will attempt today again.
I loosened the two top clamps and twisted it as much as I could while trying to balance the bike. I think it’s better now (good enough).Then try 2 , or an opposite lower clamp. ??? Best of luck. ...but, thinking, XS650 has a lot of "margin" in the rubber bushings that mount the risers. Does the Honda have anything that could mis align the bars?
Assuming a tube is not bent from an im0act, ride it (carefully) and evaluate fork action under braking and general riding. If you are satisfied, Good. CheersI loosened the two top clamps and twisted it as much as I could while trying to balance the bike. I think it’s better now (good enough).