TW, your ignition switch is from a Standard model. See post #8 here .....
https://www.xs650.com/threads/locks-and-keys.60861/
Like many, it seems you didn't do a 100% refurb job, not cleaning and lubing the lock cylinder itself. They usually need this and can be pretty crusty .....
https://www.xs650.com/threads/locks-and-keys.60861/
Like many, it seems you didn't do a 100% refurb job, not cleaning and lubing the lock cylinder itself. They usually need this and can be pretty crusty .....