We're off to see the Wizard!

Spent all day tracking down an electrical problem. To start with the new wiring harness was pinned wrong on the main switch connector. The next problem was the left handlebar switch. Is there any wright up about restoring the switch? I put a new switch that was made for the XS2 and everything worked. The switch is black and not polished. This is why I am going to take the switch apart tomorrow. I tried two other old switches and they both were bad.
 
Got the bike running today. Took it up the street. It runs great. I still have two problems. One is the left handle bar switch, soaking right now. Horn not working. The second problem is the right carb choke is not returning. It is returning but not all the way. I replaced the spring and plunger. Put a little WD on it.
 

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Some Honda's had that extra ground just hanging there. The general thought is that it could be used with a three connection blinker instead of using the two connection one.


Scott
My 73 has 1 grd straight to the engine case
Don't know if thats stock but the bike is almost completely stock even the airboxes and filters
 

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Only one shock had the plastic and paper inserts between the spring and body/cover, cut some for the second shock out of some plastic bottles.

View attachment 211793

Gotta admit was real happy with the Mark 1A shock rebuilder.
View attachment 211792
A fin on the bottom lets me clamp it in the bench vice to hold it. Turning the long nut on right (the big washer is welded to it) drives the body to the left pushing the rod out/left allowing you to fit a wrench on the jam nut to free/unthread the top clevis. Used a long bolt through the lower eye, stops the shock from turning as you thread the tool's rod in.
Notes; The shock shaft is slotted on the end to keep it from spinning while removing or adjusting the jam nut. The jam nut is directional, one side is bored to shaft size for about 5/16" so it threads on BEYOND the shaft's thread a bit. that side goes on the shaft first.

I swear 5twins fancy/pretty shopmade tools forced me to up my game from my usual crude rough unpainted "home made" tools.
No parts were purchased to build the tool, everything scrounged from bins in the shed of ill repute.

key words;
rear shock absorber absorbers shocks early shroud painted xs1 xs1b disassemble remove cover paint assemble clean adjust repair collar clevis eyelet rod bushing spring clamp fix remove restore repaint tool special compressor compression. how to shop clamp holder assembly


Missed that … but bang up job!
 
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